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Guide to overmolding best practices Guide to overmolding best practices
Overmolding is a great injection molded feature you can utilize in your design to capture color contrasts, add flexibility or eliminate assembly. Take advantage of this feature by learning how to design your part for overmolding.

You'll learn:

  • How to set up your design for complex overmolding
  • Material evaluation and best practices for proper adhesion
  • Feature specifications to consider for good overmolds

Get the Xcentric overmolding guide (no registration required).

 


In this issue of Designfax

News

  • 300 more meters: Marines get new sniper rifle
  • 2019 Silverado boasts new cylinder deactivation
  • Wheels Fun: Nissan makes one-off 370Z snowmobile
  • The Big Inch: Fueling America's WWII war effort
  • Jaguar electrified E-type classic at royal wedding
  • How a NASA engineer created the modern airplane wing
  • Chairless exoskeleton to solve long-standing problem
  • Top Tech Tip: Stepper or servo motor?
  • Top Tech Tip: How specialized coatings make mechanical parts harder
  • Top Product: Eaton's hydraulic tech powers Valor first flight
  • Top Product: Toss those spreadsheets -- Mining company uses Maple
  • Top Product: Make your own bearings -- 3D printing
  • Top Product: Smart electric linear actuators in harvester
  • Top Product: Bosch chooses Ultimaker 3 printers
  • Cool Tools: World's fastest digital ultra-high-speed camera
  • Videos+: Technologies and inspiration in action
    • Super Hornet cockpit: 'Scrolling' the battle space
    • Take a tour of the moon in 4K
    • World's first 3D-printed housing project
    • Why do electric cars only have one gear?
    • Pushing the limits of motorcycle design
  • Most Popular Last Issue
    • Most Popular Stories/Products 1st Half 2017: Pt 1
  • New Products
    • Electrical, Mechanical, Motion
      Cover Image: Nelson Publishing

New way to do solar power: Researchers boost efficiency and stability of optical rectennas

Hypersonic aircraft, lasers, and artificial intelligence: DARPA chief describes promising future defense technologies

Autonomous vehicles are traveling the wrong road to safety, says computer science engineer

Scientists discover a link between superconductivity and the periodic table

Can shark skin help planes fly better? Turns out sharks and airplanes aren't all that different


1/4 Ton Of Refrigeration 1/4 Ton Of Refrigeration
This small, stainless steel Vortex Tube produces 1/4 ton of refrigeration and has no moving parts to wear out. Temperatures range from minus 50 to +250 degrees Fahrenheit. Cooling applications include electronic controls, machining operations, heat seals, welding operations, hot melts and more.

Learn all about EXAIR Vortex Tubes.

 


  Featured Articles
300 more meters: Marines get new sniper rifle

The Marine Corps is adopting a new precision sniper rifle to increase the lethality and combat effectiveness of scout snipers on the battlefield. The Mk13 Mod 7 Sniper Rifle is a bolt-action rifle that offers an increased range of fire and accuracy when compared to current and legacy systems. It includes a host of new features.

Read the full article.

 

2019 Silverado boasts new cylinder deactivation tech 2019 Silverado boasts new cylinder deactivation tech
Change can be hard, but it's a constant and easy task for the engine on the all-new 2019 Chevrolet Silverado 1500. The most advanced gasoline V8s in the brand's history feature Dynamic Fuel Management, an industry-first cylinder deactivation technology that enables the engines to operate in 17 different cylinder patterns to optimize power delivery and efficiency.

Read the full article.


 

Wheels Fun: Nissan makes one-off 370Z snowmobile Wheels Fun: Nissan makes one-off 370Z snowmobile
Arriving just in time to take on a snowfall, Nissan rolled out a one-of-a-kind 370Z Roadster snowmobile at the opening of the 2018 Chicago Auto Show in February. Dubbed the 370Zki ("370-Ski"), the car proved a transformational challenge for engineers and builders alike on the extended Nissan team.

Read the full article.

 


The Big Inch: Fueling America's WWII war effort The Big Inch: Fueling America's WWII war effort
Keith Martin from NIST presents the fascinating story of how the crucial work of pipeline engineer William Gillum Heltzel, who developed some of the earliest usable flow formulas, helped win the war "by an Inch."

Read the full article.

 

Jaguar gets free 'plug' in for electrified E-type classic during worldwide royal wedding coverage Jaguar gets free 'plug' in for electrified E-type classic during worldwide royal wedding coverage
You might not care about the designer gown Meghan Markle wore to marry Prince Harry on May 19 or knowing who attended to watch the royal proceedings at Windsor Castle, but that one-of-a-kind 1968 electric Jaguar E-type the couple drove to their evening reception festivities ... now that was something interesting.

Read the full article.

 

How a NASA engineer created the modern airplane wing How a NASA engineer created the modern airplane wing
Once dubbed "the man who could see air," NASA engineer Richard T. Whitcomb used a combination of visualization and intuition to revolutionize modern aviation -- by turning the shape of the airplane wing on its head. Today, nearly every commercial airplane bears the marks of Whitcomb's several innovations.

Read the full article.

 

Chairless exoskeleton to solve long-standing problem Chairless exoskeleton to solve long-standing problem
The Chairless Chair is a new innovation for relieving strain and fatigue from excessive standing during long work shifts. The entire construct is lightweight, easy to put on, and hardly noticeable when walking. Operating a switch on the strap turns the flexible construct into a stable seat. Two small FAULHABER DC motors activate a stop valve in the hydraulic elements of the shock absorbers, locking the support into the seated position.

Read the full article.

 

Top Tech Tip: Stepper or servo motor -- Which should it be? Top Tech Tip: Stepper or servo motor -- Which should it be?
Bring out the full capacity of your machines through the most efficient mechatronic design. Hurley Gill, Senior Applications/Systems at Kollmorgen, outlines servo and stepper motor baseline capabilities for selection criteria like torque, speed, accuracy, and repeatability. Technical advantages and disadvantages are discussed, helping machine designers select the best motor-drive system for their application.

Click here to read: Servo or Stepper: Which Should It Be?

Kollmorgen designs and manufactures innovative motion control systems, including servo and stepper motors, drives, amplifiers, gearheads, and actuators.

 

Top Tech Tip: How specialized coatings can make mechanical parts harder for extreme industrial applications Top Tech Tip: How specialized coatings can make mechanical parts harder for extreme industrial applications
Although bearings, gears, rollers, and other precision components are generally made of hardened steel or metal alloys, those used in high-load applications still can fail due to excessive wear, surface fatigue, pitting, galling, and corrosion. To address this problem, product engineers and component manufacturers often turn to specialized PVD (physical vapor deposition) coatings that can further harden the surface of these parts. Oerlikon Balzers provides solid solutions.

Read the full article.

 

Top Product: Eaton's hydraulic tech powers Valor first flight Top Product: Eaton's hydraulic tech powers Valor first flight
As members of Team Valor, power management company Eaton and Bell Helicopter closed 2017 on an uplifting note with the successful first flight of the Bell V-280 Valor. Created and led by Bell Helicopter, Team Valor is a group of leading aerospace companies working together to develop the next generation of vertical lift aircraft for the U.S. Army. Eaton provided components for the V-280's hydraulic power generation system along with system design and analysis support, component modification and qualification, and flight-test support.

Click here to learn more.

 

Top Product: Toss those spreadsheets -- Mining company uses Maple for calculations Top Product: Toss those spreadsheets -- Mining company uses Maple for calculations
In the diamond mining and production industry, plant processes require reliable, validated techniques that predict outcomes and allow continuous improvements. Diavik Diamond Mine, a joint venture between Rio Tinto and the Dominion Diamond Corp., uses Maple to improve their calculation management processes -- saving time and money and reducing risk.

Read the full article.

 


  Most Popular
Most Popular Stories/Products 1st Half 2017: Part 1 Most Popular Stories/Products 1st Half 2017: Part 1
Super Wood, Largest Jet Engine, Mustang Bullitt back story, fastest Rubik's Cube-solving robot, 100 years of Chevy truck design, Jay Leno's Garage uses On Demand Manufacturing, memristors, aerodynamics of supersonic free fall, benefits of hybrid bearings, top products, and much more.

Read the full issue.

 


  Videos+: Technologies and inspiration in action
Super Hornet cockpit: 'Scrolling' through the battle space

Take a tour of the next-generation touchscreen technology that is the future for the Boeing Block III F/A-18 Super Hornet. The Advanced Cockpit System (ACS) is a 10-in. x 19-in. display that pilots can use the same way we use phones and tablets in our daily lives. (Sorry mechanical switch makers, pushing real buttons is largely a thing of the past. But look at all the space that's been freed up!)

View the video and learn more.

 


  New products
 
Electrical/Electronics Mechanical Motion
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