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In this issue of Designfax

News

  • 10,000 sensors: NASA experimental wing loads testing
  • New mech components help build next-gen robots
  • Treated superalloys have unprecedented heat resistance
  • All-new Toyota 2019 RAV4: More sport, more utility
  • Top 5 challenges of motion control design
  • Engineer's Toolbox: The 'relativity' of High Q capacitors
  • Advantages of electroformed metal bellows
  • Xometry launches die casting, stamping, extrusion services
  • Power supply for servos with power factor correction
  • SmartMotor data diagnoses linear actuator problems
  • Flexible circuit design guide
  • End-of-arm vacuum tool for cobots
  • Videos+: Technologies and inspiration in action
    • Nested Wave Springs from Smalley
    • Boeing 777X final body join
  • Most Popular Last Issue
    • Cool Tools: New Raspberry Pi 3 Model A+ launched
    • Top Army priorities: Long-range fires, hypersonics
    • Fly a business jet like an F-35 fighter
  • New Products
    • Electrical, Mechanical, Motion
      Cover Image: Nelson Publishing

Is your smart TV spying on you? NAU electrical engineers to lead development, commercialization of next-gen cybersecurity solutions for Internet of Things

Way easier, way faster, way more metal: U.S. Department of Energy grant will help MIT team perfect single-step copper separation

SwRI engineers are developing a small cooled turbine to make drones more efficient

Scientists discover how to melt gold at room temperature (well, a teeny tiny bit of gold)


Copper Oxide Coated Foam Heat Sinks: <br>Ideal Where Space is Tight and Performance is Critical Copper Oxide Coated Foam Heat Sinks:
Ideal Where Space is Tight and Performance is Critical

Microporous copper foam coated with a thin, hard layer of copper oxide provides outstanding performance as a low-profile heat sink in passive cooling environments. Pore sizes between 300 and 600 microns and a relative density of around 37% provide a much higher surface area than traditional copper foams. The black copper oxide that coats the interconnected pores of the thermally conductive copper foam dramatically increases emissivity and passive cooling performance.

Click here to learn more.

 


  Featured Articles
10,000 sensors: Experimental wing verified during NASA loads testing 10,000 sensors: Experimental wing verified during NASA loads testing
Structural tests on a uniquely designed, high-aspect-ratio, lightweight model test wing this fall at NASA's Armstrong Flight Research Center in California proved new design and fabrication methods. Featuring tow steering composite technology, the wing could eventually enable full-scale longer, thinner wings that maximize structural efficiency, reduce weight, and improve fuel efficiency.

Read the full article.

 

New mech and automation components help build the next generation of service robots New mech and automation components help build the next generation of service robots
Linear motion guide technology pioneer THK is helping manufacturers overcome some of the critical challenges to meeting the demand for advanced service robots. The company's miniaturized actuators and operating devices fit neatly inside the robot. In addition, THK's portfolio of rotary actuators and components is playing a key role in developing the next wave of droid assistants.

Read the full article.

 

Treated superalloys demonstrate unprecedented heat resistance Treated superalloys demonstrate unprecedented heat resistance
Researchers at Idaho National Laboratory have discovered how to make "superalloys" even more super, extending useful life by thousands of hours. The discovery could improve materials performance for electrical generators and nuclear reactors, among myriad other applications.

Read the full article.

 


All-new Toyota 2019 RAV4: More sport, more utility All-new Toyota 2019 RAV4: More sport, more utility
Toyota was instrumental in creating the compact crossover SUV segment with the original RAV4 more than two decades ago, and now the Japanese automaker aims to redefine it. In recent years, automakers smoothed out compact SUV design, adopting more passenger car-like traits. The all-new, fifth-generation RAV4 brings back a more dedicated SUV appearance, more sport, and more utility.

Read the full article.

 

Top 5 challenges of motion control design Top 5 challenges of motion control design
As motion control solutions -- from angle encoders to direct drive motors -- become even more ubiquitous in industrial situations, engineers face evolving demands and opportunities. From lowering the cost of advanced technologies to improving functional safety in automated environments, here are the top five challenges and opportunities in today's motion control design industry as seen by engineers from HEIDENHAIN.

Read the full article.

 

Engineer's Toolbox: <br>The 'relativity' of High Q capacitors Engineer's Toolbox:
The 'relativity' of High Q capacitors

Although many High Q capacitors are available on the market, performance can vary widely depending on design and quality of manufacturing. Selecting the ideal Multi-Layer Ceramic Capacitor (MLCC) requires more than a voltage, capacitance value, and tolerance. This may also explain why a capacitance value from one supplier may not be a one-to-one correspondence with another supplier in critical matching circuits.

Read the full article.

 

Advantages of electroformed metal bellows Advantages of electroformed metal bellows
Servometer metal bellows manufactured using our patented electrodeposition process create flexibility, protection, motion, and balance for systems requiring precise, repeatable results. This exclusive manufacturing technology produces electroformed bellows that offer unique characteristics such as high-strength but lightweight construction and custom engineered geometries. Learn more by viewing our "Electroforming Basics of Miniature and Specialized Components" white paper.

Read the white paper (no registration required).

 

Xometry launches die casting, stamping, extrusion manufacturing services Xometry launches die casting, stamping, extrusion manufacturing services
Xometry has launched a new service through which customers can request quotes for Die Casting, Stamping, and Extrusion work from their network of qualified partners. It's all part of the company's plan to become your one-stop shop for on-demand manufacturing. Xometry's ever-expanding partner network already includes over 2,500 shops in the United States.

Learn more. Xometry has been called "the Uber of manufacturing."

 

Power supply for servos with power factor correction Power supply for servos with power factor correction
ADVANCED Motion Controls has introduced the PFC2400W375, a regulated DC power supply designed to feed 400-V series servo drives with a low-noise 375-VDC bus. Universal single-phase AC input 100-240 VAC/50-60 Hz with power factor correction and low harmonic distortion along with soft starting circuitry guarantees global high-performance, reliable operation. This new power supply is designed to achieve power factor improvement, improve performance, and ensure consistent operation regardless of the local power company's voltage levels and quality.

Learn more.

 

Using SmartMotor data to diagnose linear actuator performance problems Using SmartMotor data to diagnose linear actuator performance problems
Effective troubleshooting of a motion control system problem can be a daunting and time-consuming process, even for seasoned automation professionals. However, the Moog Animatics SmartMotor fully integrated servo, with built-in controller and firmware, is constantly monitoring a variety of operating parameters. This case study investigates how that data can be used to quickly and effectively troubleshoot and resolve a motion control system problem.

Read the Moog Animatics article.

 

Flexible circuit design guide Flexible circuit design guide
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specifications. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical device, medical implant, diagnostic ultrasound, and patient monitoring applications, in addition to telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.

Learn about flex circuits and download the guide (no registration required).

 


  Most Popular
Cool Tools: New Raspberry Pi 3 Model A+ launched Cool Tools: New Raspberry Pi 3 Model A+ launched
Fans of the extremely popular credit card-sized computer called Raspberry Pi have something new to celebrate. The line of highly customizable base units has expanded with the third-gen A+ board, which brings the latest features and capabilities to a more compact form factor and lower price point -- only 25 bucks!

Read the full article.

 

Top Army priorities: Long-range fires, hypersonics Top Army priorities: Long-range fires, hypersonics
The Army's No. 1 modernization priority -- long-range precision fires -- is a collaborative science and technology effort between the Army and the other services, said Dr. Thomas Russell, deputy assistant secretary of the Army for research and technology, at a National Defense Industrial Association-sponsored forum recently. One area of intense focus is hypersonics.

Read the full article.

 

Fly a business jet like an F-35 fighter: In world first, military active stick tech comes to civilian aircraft Fly a business jet like an F-35 fighter: In world first, military active stick tech comes to civilian aircraft
Gulfstream Aerospace Corp. recently announced the certification of its G500 aircraft by the FAA, equipped with BAE Systems' active sticks. The achievement marks a milestone in the history of flight controls as the world's first certified civil active inceptor. BAE Systems has been providing its active stick technology for fixed- and rotary-wing military aircraft for more than two decades.

Read the full article.

 


  Videos+: Technologies and inspiration in action
Nested Wave Springs from Smalley
The need to stack individual springs for higher loads is no longer necessary. Nested springs result in a spring rate that increases proportionately to the number of turns. They can exert tremendous forces, yet maintain the precision of a circular-grain wave spring. In many applications, Nested Wave Springs replace Belleville Springs, particularly in cases where a high but accurate force is needed.

Check out our video for more information.

 


  New products
 
Electrical/Electronics Mechanical Motion
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