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High Thermal Conductivity Ceramic High Thermal Conductivity Ceramic
Insaco machines CVD Silicon Carbide, a super-hard ceramic that features very high thermal conductivity. Specified by customers for semiconductor, aerospace and medical applications. Since 1947, Insaco has been custom fabricating precision parts from all technical ceramics including sapphire and quartz. Engineers are available to discuss material features / limitations and feasibility of design concepts.

Learn more at www.insaco.com.

 


In this issue of Designfax

News

  • NASA tests 30-mile-long microphone array
  • Army cold spray tech repairs Bradley tank gun mounts
  • World's smallest autonomous racing drone
  • First all-electric Porsches: Taycan Turbo and Turbo S
  • Most flexibility in the smallest amount of space
  • Fiber-reinforced composites for automotive design
  • A perennial reader favorite: Copper foam
  • 3D Printing: Breakaway support material for complex parts
  • Problem-Solving Tips: Screw tightening control methods
  • Onshape includes PennEngineering PEM hardware
  • Replace traditional fasteners: 50+ retaining ring applications
  • Custom gearmotor lifts up to 10,000-lb boat
  • Fun! Harley-Davidson electric balance bikes for kids
  • Videos+: Technologies and inspiration in action
    • New Spirawave® Wave Spring Series
    • 3D printer makes 19-ft-long metal parts!
    • What is electroforming?
  • Most Popular Last Issue
    • Nissan motorized golf ball can't miss
    • Solar cell generates hydrogen fuel and electricity
    • Cool Tools: Fluke revamps thermal camera line
  • New Products
    • Electrical, Mechanical, Motion
      Cover Image: Nelson Publishing

New way to make micro sensors and control MEMS may lead to better, cheaper microphones, gyroscopes, pressure sensors

Researchers get NASA grant to scope out plasma-jet printing for in-space manufacturing

Hyundai develops world-first Active Shift Control transmission tech for hybrids

Researchers find serious security flaws in some VoIP telephones


Download our Smart Guide to Design for Manufacturability Download our Smart Guide to Design for Manufacturability
Learn How to Reduce Time and Cost:

  • Injection Molding Basics -- the basics of molds and the plastic injection molding process
  • Best Practices -- learn the secrets to optimizing wall thickness, drafts, runners and gates, ribs and more
  • Features to Incorporate -- discover the features that can be incorporated into your design to enhance your part, potentially saving time and money
  • Avoiding Pitfalls -- following these best practices will help you avoid costly mistakes in your tool

Get your Smart Guide today.

 


  Featured Articles
NASA tests 30-mile-long microphone array for quiet supersonic plane development

NASA has successfully tested a large microphone array in California's Mojave Desert as part of a flight series in preparation for the agency's quiet supersonic X-plane, the X-59. The data from the flights using an F/A-18 will be turned over to the FAA to possibly establish new sound-based rules for supersonic flight over land.

Read the full article.

 

Army develops cold spray technology to repair Bradley tank gun mounts Army develops cold spray technology to repair Bradley tank gun mounts
Repairing a 40-ton armored vehicle is a lot harder than having your car fixed at a neighborhood auto repair shop. Tactical armored vehicles require specialized repair procedures, which are very costly. What if repairing routine wear and tear on an Army vehicle was inexpensive and as easy as fixing your car?

Read the full article.

 

World's smallest autonomous racing drone proves to be a design challenge World's smallest autonomous racing drone proves to be a design challenge
Scientists at Delft University of Technology in the Netherlands have created the world's smallest autonomous racing drone. The main challenge in making the 10-cm drone was using only a single, small camera and a highly restricted amount of processing. The main innovation was the design of robust, yet extremely efficient algorithms for motion prediction and computer vision.

Read the full article.

 


First all-electric Porsches: Taycan Turbo and Turbo S First all-electric Porsches: Taycan Turbo and Turbo S
Move over, Tesla. The big kids are coming out to play. The world premiere of the first all-electric Porsches happened on Sept. 4, and the Taycan Turbo and Turbo S are, well, electrifying. The Turbo S (which doesn't have a turbocharger at all!) will do 0 to 60 in under 3 sec. There are lots of high-end features, with a focus on fast charging and sustainability too.

Read the full article.

 

Most flexibility in the smallest amount of space Most flexibility in the smallest amount of space
Titanium bellows are designed for applications that require a high-strength material, lightweight construction, and media compatibility. Whether invasive medical devices or aerospace critical equipment, BellowsTech has the welding expertise and the variety of sizes and configurations to ensure high-quality, repeatable results. With the flexibility to customize, BellowsTech can manufacture and weld custom fittings, flanges, and weld rings to its bellows to make customer installations easy and seamless.

Learn more.

 

Fiber-reinforced composites for automotive design get a new spin Fiber-reinforced composites for automotive design get a new spin
Thanks to their unidirectional carbon fiber optics and a high-quality surface offered by the polycarbonate matrix, Covestro-branded Maezio continuous fiber-reinforced thermoplastic composites bring a new tool to the automotive designer's toolbox for designing unique appearances. One case in point: pretty neat aluminum rims with carbon fiber blade inserts.

Read the full article.

 

A perennial reader favorite: Copper foam A perennial reader favorite: Copper foam
Copper foam from Goodfellow combines the outstanding thermal conductivity of copper with the structural benefits of a metal foam. These features are of particular interest to design engineers working in the fields of medical products and devices, defense systems and manned flight, power generation, and the manufacture of semiconductor devices. This product has a true skeletal structure with no voids, inclusions, or entrapments. A perennial Designfax favorite.

Learn more.

 

3D Printing: Breakaway support material for complex FDM parts 3D Printing: Breakaway support material for complex FDM parts
SABIC's AMS31F is a breakaway support filament for use with ULTEM AM9085F filament. The material maintains rigidity during printing and provides exceptional pliability during post processing to enable easier removal of structural supports at room temperature, which can reduce the time required to produce finished parts. Both AMS31F and ULTEM AM9085F filaments are compatible with Stratasys Fortus Classic printers and other industrial printers.

Learn more.

 

Problem-Solving Tips: Screw tightening control methods Problem-Solving Tips: Screw tightening control methods
Although the main role of screws (bolts) is fastening objects using the axial force generated from tightening in actual work, there are many people who control the torque by tightening with a torque wrench, because it is difficult to directly monitor the axial force, and so guarantee the axial force that way. However, there are other methods of control for tightening screws (bolts), such as using "elastic region tightening" and "plastic region tightening."

Read this NBK technical blog.

 

Onshape includes PennEngineering PEM hardware Onshape includes PennEngineering PEM hardware
Onshape, a next-gen cloud CAD and data management platform that speeds up product development, has partnered with PennEngineering, a global leader in the fastening industry, to include PEM hardware as a built-in standard for its 3D CAD models. Onshape will initially include PEM brand self-clinching nuts and self-clinching standoffs, and plans to add additional PennEngineering products to its Standard Content library in the future. PEM fasteners are typically used when a component must be readily replaced and where loose nuts and hardware aren't accessible during the final assembly process. By embedding a threaded nut into a piece of metal mechanically, it saves time and reduces post-manufacturing assembly processes. This efficiency is especially important when producing large quantities of parts.

Learn more.

 

Replace traditional fasteners: 50+ retaining ring applications Replace traditional fasteners: 50+ retaining ring applications
The benefits of a Rotor Clip Retaining Ring are simple: The ring is made from less material than traditional fasteners, eliminating machined shoulders, threads, cover plates, and heat-formed studs -- so you save. Using a retaining ring to fasten your assembly instead of a traditional fastener not only reduces your costs, but also saves the environment. Fewer parts and less material means cost savings for you and less waste for the planet. This quality part offers lot traceability. Want to know what you can do with a Rotor Clip Retaining Ring?

View more than 50 application examples.

 


  Most Popular
Nissan motorized golf ball can't miss -- demonstrates autonomous car navigation tech Nissan motorized golf ball can't miss -- demonstrates autonomous car navigation tech
In order to demonstrate just how accurate their new ProPILOT 2.0 driver assistance technology is, Nissan has created an electronic golf ball filled with navigation tech that makes it to the hole every time. And to prove it works, they filmed a 4-year-old boy sinking putt after difficult putt.

Read the full article.

 

Solar cell generates hydrogen fuel and electricity at the same time Solar cell generates hydrogen fuel and electricity at the same time
Researchers at Berkeley Lab have come up with a new recipe for renewable fuels that could bypass the limitations in current materials: an artificial photosynthesis device called a "hybrid photoelectrochemical and voltaic cell" that turns sunlight and water into not just one, but two types of energy: hydrogen fuel and electricity.

Read the full article.

 

Cool Tools: <br>Fluke revamps industrial thermal camera line Cool Tools:
Fluke revamps industrial thermal camera line

Fluke has retooled its entire line of industrial thermal cameras with more premium features packed into every model, providing higher value for the customer and allowing the company to reduce the number of cameras it offers to simplify the buying process. From an industrial pocket thermal imager to a line-up of 640 x 480 resolution infrared cameras, these tools take professional inspections to the next level.

Read the full article.

 


  Videos+: Technologies and inspiration in action
New Spirawave® Wave Spring Series
Smalley's Nested Spirawave Wave Springs are now available as standards. These flat wire springs are coiled in parallel with multiple turns to produce high loads, and are ideal for applications requiring high forces in tight spaces. When replacing single-turn wave spring stacks with one nested spring, misalignment and uneven loading are eliminated, simplifying assembly. Standard or custom, Smalley will provide you the right part, in the right material, with No Tooling Charges™.

See them in action.

 


  New products
 
Electrical/Electronics Mechanical Motion
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